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Separation systems

The patented separation systems from MAFU Automation ensure that parts are available at the required locations according to their further processing. We provide our customers with manual, semi-automated and fully automated solutions with integrated self-suppression, depending on their requirements.

Separation with service flap

  • Separation modules in a compact design, for the springs arranged one behind the other in the tube
  • Separating pins with end position monitoring
  • Blowing impulse for blow-feeding individual springs as well as sensory monitoring
  • Service flap for quick troubleshooting without tools possible.
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Separation with service flap and NOK slider

  • Separation module in a compact design, for the springs arranged one behind the other in the tube
  • Component-friendly separation using a spring-loaded separation pin
  • Automatic self-suppression including rejection unit
  • Separating pins with end position monitoring
  • Blowing impulse for blow-feeding individual springs
  • Version with surface clamping of the springs possible
  • Service flap for quick troubleshooting without tools possible

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Cascade isolation with looping and position detection

  • Cascade system with several cascade chambers
  • Monitoring of the individual cascade chambers
  • Component testing using a vision system in an additional test chamber
  • Incorrectly positioned parts are rotated by 180° using a looping section
  • Looping separation ensures 100% processing of springs
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Kaskadenvereinzelung mit Drehmodul und Lageerkennung

  • Kaskadensystem mit mehreren Kaskadenkammern
  • Überwachung der einzelnen Kaskadenkammern
  • Bauteilprüfung durch Vision-System in zusätzlicher Prüfkammer
  • Falsch liegende Teile werden mittels Drehmodul aktiv gedreht
  • Vereinzelung mit Drehmodul gewährleistet eine 100%ige Verarbeitung der Bauteile
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Special separation with measuring tools

  • Separation with integrated measuring tool
  • All separation modules can be equipped with additional measuring tools for component testing

Example shows:

  • Incl. measuring tool - light band micrometer, measuring range 0.3 - 30 mm, measuring accuracy +/-2μm, repeatability +/- 0.15 μm.
  • Synchronisation unit with 3 tube outlets. Spring 1 / Spring 2 / nOK outlet – can be expanded as required
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Y-shaped separation unit

  • Manual removal adapter enables easy manual removal of the springs
  • An adapter for each supply tube to supply the springs.
  • Easy removal of the springs using a rocker
  • Incl. sensor as a trigger signal for separation
  • Manual removal adapter helps upgrade manual workstations

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Manual removal adapter

  • Manual removal adapter enables easy manual removal of the springs
  • An adapter for each supply tube to supply the springs.
  • Easy removal of the springs using a rocker
  • Incl. sensor as a trigger signal for separation
  • Manual removal adapter helps upgrade manual workstations
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Hand filling pen

  • Inserting springs into the component using a hand filling pen
  • The separation signal is triggered by a button on the hand filling pen
  • In addition, an insertion aid in the form of a setting tube is attached
  • Including sensors for setting the spring or dropping the spring into the component
  • Filling pen is used to upgrade manual workstations

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Questions? Contact me.
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Ingolf Hoch
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