Separation systems
The patented separation systems from MAFU Automation ensure that parts are available at the required locations according to their further processing. We provide our customers with manual, semi-automated and fully automated solutions with integrated self-suppression, depending on their requirements.
Separation with service flap
- Separation modules in a compact design, for the springs arranged one behind the other in the tube
- Separating pins with end position monitoring
- Blowing impulse for blow-feeding individual springs as well as sensory monitoring
- Service flap for quick troubleshooting without tools possible.
Separation with service flap and NOK slider
- Separation module in a compact design, for the springs arranged one behind the other in the tube
- Component-friendly separation using a spring-loaded separation pin
- Automatic self-suppression including rejection unit
- Separating pins with end position monitoring
- Blowing impulse for blow-feeding individual springs
- Version with surface clamping of the springs possible
- Service flap for quick troubleshooting without tools possible
Cascade isolation with looping and position detection
- Cascade system with several cascade chambers
- Monitoring of the individual cascade chambers
- Component testing using a vision system in an additional test chamber
- Incorrectly positioned parts are rotated by 180° using a looping section
- Looping separation ensures 100% processing of springs
Kaskadenvereinzelung mit Drehmodul und Lageerkennung
- Kaskadensystem mit mehreren Kaskadenkammern
- Überwachung der einzelnen Kaskadenkammern
- Bauteilprüfung durch Vision-System in zusätzlicher Prüfkammer
- Falsch liegende Teile werden mittels Drehmodul aktiv gedreht
- Vereinzelung mit Drehmodul gewährleistet eine 100%ige Verarbeitung der Bauteile
Special separation with measuring tools
- Separation with integrated measuring tool
- All separation modules can be equipped with additional measuring tools for component testing
Example shows:
- Incl. measuring tool - light band micrometer, measuring range 0.3 - 30 mm, measuring accuracy +/-2μm, repeatability +/- 0.15 μm.
- Synchronisation unit with 3 tube outlets. Spring 1 / Spring 2 / nOK outlet – can be expanded as required
Y-shaped separation unit
- Manual removal adapter enables easy manual removal of the springs
- An adapter for each supply tube to supply the springs.
- Easy removal of the springs using a rocker
- Incl. sensor as a trigger signal for separation
- Manual removal adapter helps upgrade manual workstations
Manual removal adapter
- Manual removal adapter enables easy manual removal of the springs
- An adapter for each supply tube to supply the springs.
- Easy removal of the springs using a rocker
- Incl. sensor as a trigger signal for separation
- Manual removal adapter helps upgrade manual workstations
Hand filling pen
- Inserting springs into the component using a hand filling pen
- The separation signal is triggered by a button on the hand filling pen
- In addition, an insertion aid in the form of a setting tube is attached
- Including sensors for setting the spring or dropping the spring into the component
- Filling pen is used to upgrade manual workstations
I am looking forward to your contact.